Main Control Valve Body: Disassembly

2010 Mercury Mariner Hybrid, AWDSECTION Disassembly
WARNING: This page is about a different variant/trim than selected.
  1. Remove the 2 bolts and separate the solenoid body from the valve body.
    Fig 1: Locating Solenoid Body Bolts
    G06377166Courtesy of FORD MOTOR CO.
  2. Remove the 3 check balls and the damper.
    1. Check balls
    2. Solenoid damper
      Fig 2: Identifying Check Balls And Solenoid Damper
      G06377167Courtesy of FORD MOTOR CO.
  3. Remove the manual valve.
    Fig 3: Locating Manual Valve
    G06377168Courtesy of FORD MOTOR CO.
  4. NOTE: Remove the valves by tapping the valve body on the palm of the hand to slide the valves out of the bores or by threading a 4-mm bolt into the valves and pulling them out. It may be necessary to remove the valves and springs using a pick. If it is necessary to use a pick, use extreme caution to prevent damaging the valves or valve bores. If necessary, disassemble parts of the main control valve body in small groups. Take special care when handling the main control components, since they are the most precise and delicate parts of the transaxle. Neatly arrange the parts as they are removed to avoid mixing similar pieces.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.