Removal and Installation

2010 Mercury Mariner Hybrid, AWDSECTION Removal and Installation
WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Recover refrigerant. For additional information, refer to REFRIGERANT SYSTEM RECOVERY .
  3. Remove the front bumper cover. For additional information, refer to REMOVAL AND INSTALLATION .
  4. Remove the RH splash shield. For additional information, refer to REMOVAL AND INSTALLATION .
  5. If equipped, disconnect the block heater electrical connector.
  6. Remove the compressor outlet fitting bolt and disconnect the fitting.
    • Discard the O-ring seal.
    • To install, tighten to 8 N.m (71 lb-in).
  7. Remove the condenser inlet fitting nut and disconnect the fitting.
    • Discard the O-ring seal.
    • To install, tighten to 8 N.m (71 lb-in).
  8. Remove the compressor-to-condenser discharge line.
  9. To install, reverse the removal procedure.
    • Install new O-ring seals.
    • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to REFRIGERANT OIL ADDING .
  10. Evacuate, leak test and charge the refrigerant system. For additional information, refer to AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.