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HOMESERVICE MANUALSMERCURY2010MARINER HYBRID, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 275 (HVAC CONTROL SYSTEM)REMOVAL AND INSTALLATIONAIR INLET DUCTREMOVAL AND INSTALLATION
2010 Mercury Mariner Hybrid, AWD

Removal and Installation

2010 Mercury Mariner Hybrid, AWDSECTION Removal and Installation
WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: If equipped with fire suppression system, depower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the plenum chamber. For additional information, refer to PLENUM CHAMBER .
  3. Remove the RH front wheel and tire.
  4. Remove the bolts and reposition the fender apron.
    Fig 1: Removing Fender Apron
    G04585208Courtesy of FORD MOTOR CO.
  5. Remove the bolt.
    Fig 2: Identifying Bolts
    G04585209Courtesy of FORD MOTOR CO.
  6. Remove the screws and the pin-type retainer and reposition the cowl top cover to access the air inlet duct nut.
    Fig 3: Removing Screws And Pin-Type Retainer
    G04585210Courtesy of FORD MOTOR CO.
  7. Remove the nut.
    Fig 4: Removing Nut
    G04585211Courtesy of FORD MOTOR CO.
  8. Remove the nut and position the harness cover aside.
    Fig 5: Removing Harness Cover
    G04585212Courtesy of FORD MOTOR CO.
  9. Remove the nut.
    Fig 6: Identifying Nut
    G04585213Courtesy of FORD MOTOR CO.
  10. Inside the vehicle, remove the bolt.
    Fig 7: Identifying Bolts
    G04585214Courtesy of FORD MOTOR CO.
  11. Detach the wire harness.
    Fig 8: Removing Wiring Harness
    G04585215Courtesy of FORD MOTOR CO.
  12. Detach the electrical connectors and remove the air inlet duct.
    Fig 9: Detatching Electrical Connector
    G04585216Courtesy of FORD MOTOR CO.
    13. WARNING: If equipped with fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  13. To install, reverse the removal procedure.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.