Removal and Installation

2010 Mercury Mariner Hybrid, AWDSECTION Removal and Installation
WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Use only the Air Conditioning (A/C) refrigerant compressor oil specified for this vehicle configuration. Use of any A/C refrigerant compressor oil other than what is specified will contaminate and damage the A/C system.
  1. Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS -- FUSION, MILAN & MKZ (EXCEPT HYBRID) article.
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING article.
  3. Detach the coolant reservoir hose retainers from the compressor manifold and tube assembly.
  4. Remove the washer reservoir filler neck bolt.
    • To install, tighten to 6 Nm (53 lb-in).
  5. Remove the compressor manifold and tube suction fitting nut and disconnect the fitting.
    • Discard the gasket seal.
    • To install, tighten to 15 Nm (133 lb-in).
  6. Remove the condenser inlet fitting nut and disconnect the fitting.
    • Discard the gasket seal.
    • To install, tighten to 15 Nm (133 lb-in).
  7. Remove the lower engine splash shield (if equipped).
  8. Remove the compressor manifold bolt and detach the manifold from the A/C compressor.
    • Discard the gasket seals.
    • To install, tighten to 15 Nm (133 lb-in).
  9. Remove the compressor manifold and tube assembly.
  10. To install, reverse the removal procedure.
  11. Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION & DIAGNOSTICS -- FUSION, MILAN & MKZ (EXCEPT HYBRID) article.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.