Pinpoint Test DL: Cylinder Head Temperature (CHT) Sensor: Introduction

2010 Mercury Mariner Hybrid, AWDSECTION Introduction
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WARNING: TO PREVENT THE RISK OF HIGH-VOLTAGE SHOCK, ALWAYS FOLLOW PRECISELY ALL WARNINGS AND SERVICE INSTRUCTIONS, INCLUDING INSTRUCTIONS TO DEPOWER THE SYSTEM. THE HIGH-VOLTAGE HYBRID SYSTEM UTILIZES APPROXIMATELY 300 VOLTS DC, PROVIDED THROUGH HIGH-VOLTAGE CABLES TO ITS COMPONENTS AND MODULES. THE HIGH-VOLTAGE CABLES AND WIRING ARE IDENTIFIED BY ORANGE HARNESS TAPE OR ORANGE WIRE COVERING. ALL HIGH-VOLTAGE COMPONENTS ARE MARKED WITH HIGH-VOLTAGE WARNING LABELS WITH A HIGH-VOLTAGE SYMBOL. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

This pinpoint test is intended to diagnose the following:

  • CHT sensor (6G004)
  • harness circuits: CHT, VREF, and SIGRTN
  • powertrain control module (PCM) (12A650)

On applications that do not use an engine coolant temperature (ECT) sensor, the CHT sensor is used to determine the engine coolant temperature. To cover the entire temperature range of both the CHT and ECT sensors, the PCM has a dual switching resistor circuit on the CHT input. A graph showing the temperature switching from the COLD END line to the HOT END line, with increasing temperature and back with decreasing temperature is included. Note the temperature to voltage overlap zone. Within this zone it is possible to have either a COLD END or HOT END voltage at the same temperature. For example, at 90°C (194°F) the voltage could read either 0.60 volt or 3.71 volts. Refer to CYLINDER HEAD TEMPERATURE SENSOR EXPECTED VALUES  for the temperature to voltage expected values.

Fig 1: Cylinder Head Temperature Sensor Temperature And Voltage Graph
G06053976Courtesy of FORD MOTOR CO.

Voltage values calculated for VREF = 5 volts. These values can vary by 15% due to sensor and VREF variations.

CYLINDER HEAD TEMPERATURE SENSOR EXPECTED VALUES 

CYLINDER HEAD TEMPERATURE SENSOR EXPECTED VALUES

temperature CHT Sensor Values
°C °F COLD END (volts) HOT END (volts) Resistance (K ohms)
-40 -40 4.89 - 965.808
-30 -22 4.81 - 513.019
-20 -4 4.67 - 283.664
-10 14 4.45 - 162.584
0 32 4.14 - 96.255
10 50 3.73 - 59.175
20 68 3.26 - 37.387
30 86 2.74 - 24.215
40 104 2.23 - 16.043
50 122 1.76 - 10.85
60 140 1.36 - 7.487
70 158 1.04 - 5.268
80 176 0.79 3.99 3.775
85 185 0.69 3.86 3.215
90 194 0.60 3.71 2.75
95 203 0.53 3.56 2.361
100 212 0.46 3.41 2.034
110 230 - 3.07 1.523
120 248 - 2.74 1.155
130 266 - 2.41 0.8866
140 284 - 2.10 0.6891
150 302 - 1.81 0.5417
160 320 - 1.55 0.4301
170 338 - 1.33 0.3449
180 356 - 1.13 0.2791
190 374 - 0.96 0.2278
200 392 - 0.82 0.1875
210 410 - 0.70 0.155
220 428 - 0.60 0.130
230 446 - 0.51 0.109
240 464 - 0.44 0.092
250 482   0.35 0.078
260 500   0.33 0.067
Fig 2: Cylinder Head Temperature (CHT) Sensor Connector
G07432178Courtesy of FORD MOTOR CO.
CHT SENSOR CONNECTOR PINS REFERENCE CHART

Pin Circuit
2 SIGRTN (Signal Return)
1 CHT (Cylinder Head Temperature)
Fig 3: Powertrain Control Module (PCM) Connector
G07432004Courtesy of FORD MOTOR CO.
PCM CONNECTOR PINS REFERENCE CHART

Pin Circuit
E63 VREF (Reference Voltage)
E64 SIGRTN (Signal Return)
E15 CHT (Cylinder Head Temperature)
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.