Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMERCURY2010MARINER HYBRID, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1235 (MANUAL TRANSAXLE)SPECIFICATIONSGEAR CLEARANCE SPECIFICATION TABLE
2010 Mercury Mariner Hybrid, AWD
Gear Clearance Specification Table
2010 Mercury Mariner Hybrid, AWDSECTION Gear Clearance Specification Table
WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
GEAR CLEARANCE SPECIFICATION TABLE
| Gear | Shaft Outer Diameter | Gear Inner Diameter | Clearance |
|---|---|---|---|
| 1st | 39.445-39.470 mm (1.553-1.554 in) | 39.500-39.525 mm (1.555-1.556 in) | 0.030-0.080 mm (0.002-0.003 in) |
| 2nd | 34.945-34.965 mm (1.376-1.377 in) | 35.000-35.025 mm (1.378-1.379 in) | 0.05-0.09 mm (0.002-0.003 in) |
| 3rd | 35.945-35.970 mm (1.415-1.416 in) | 36.000-36.025 mm (1.417-1.418 in) | 0.030-0.080 mm (0.002-0.003 in) |
| 4th | 30.945-30.970 mm (1.218-1.219 in) | 31.000-31.025 mm (1.220-1.221 in) | 0.030-0.080 mm (0.001-0.003 in) |
| 5th | 33.945-33.970 mm (1.3365-1.3373 in) | 34.000-34.025 mm (1.3386-1.3395 in) | 0.030-0.080 mm (0.0012-0.0031 in) |
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.