Disassembly And Assembly Of Subassemblies: Mainshaft: Notes

2010 Mercury Mariner Hybrid, AWDSECTION Notes
WARNING: This page is about a different car, the 2008 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000832Courtesy of FORD MOTOR CO.
Bearing/Oil Seal Plate 205-090 or equivalent
GF0000825Courtesy of FORD MOTOR CO.
Bearing Puller 205-D064 or equivalent
GF0000025Courtesy of FORD MOTOR CO.
Dial Indicator with Holding Fixture 100-D002 or equivalent
GF0006638Courtesy of FORD MOTOR CO.
Installer, 1st Gear Bushing 308-581 or equivalent
GF0006638Courtesy of FORD MOTOR CO.
Installer, 2nd Gear Bushing 308-580 or equivalent
GF0025349Courtesy of FORD MOTOR CO.
Installer, Spindle/Axle Shaft 205-199 or equivalent
Fig 1: Exploded View Of Mainshaft Components
GF0025371Courtesy of FORD MOTOR CO.
Item Part Number Description
1 4097 Snap ring
2 7L049 C-ring holder
3 4079 Mainshaft C-ring
4 7065 Mainshaft rear bearing
5 4097 Snap ring
6 7K316 5th main gear
7 7110 4th main gear
8 7013 4th main gear adjusting shim
9 7A073 3rd/4th main gear shaft spacer
10 7B340 3rd main gear
11 7102 2nd main gear
12 7K169 2nd gear needle bearing
13 7N090 2nd gear bushing
14 7107 2nd gear synchronizer ring
15 7C115 1st and 2nd gear synchronizer assembly
16 7107 1st gear synchronizer ring
17 7K274 1st gear needle bearing
18 7N090 1st main gear bushing
19 7100 1st main gear
20 7142 Reverse main gear
21 7C094 Mainshaft
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.