Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMERCURY2009MOUNTAINEER 4.6 8, RWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 5 (TRANSFER CASE)REMOVALTRANSFER CASENOTES
2009 Mercury Mountaineer 4.6 8, RWD
Transfer Case: Notes
2009 Mercury Mountaineer 4.6 8, RWDSECTION Notes
WARNING: This page is about a different variant/trim than selected.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Transmission Jack | 077-00116 |
Material
| Item | Specification |
|---|---|
| Motorcraft Metal Surface Prep ZC-31 |
- |
| Item | Part Number | Description |
|---|---|---|
| 1 | W706695-S900 | Heat shield bolt (3 required) |
| 2 | 7F168 | Heat shield |
| 3 | 14A099 | Transfer case wire harness |
| 4 | - | Transfer case vent tube |
| 5 | W707429-S900 | Transmission insulator-to-transfer case bolt (2 required) |
| 6 | N621945-S301 | Crossmember-to-transmission insulator nuts (2 required) |
| 7 | 7A443 | Transfer case-to-transmission bolt (7 required) |
| 8 | 6068 | Transmission insulator |
| 9 | 7A195 | Transfer case |
| 10 | 7086 | Transfer case-to-transmission gasket |
| 11 | - | Skid plate |
| 12 | - | Skid plate bolts (4 required) |
| Item | Part Number | Description |
|---|---|---|
| 1 | W706695-S900 | Heat shield bolt (3 required) |
| 2 | 7F168 | Heat shield |
| 3 | 14A099 | Transfer case wire harness |
| 4 | - | Transfer case vent tube |
| 5 | W707429-S900 | Transmission insulator-to-transfer case bolts (2 required) |
| 6 | N621945-S301 | Crossmember-to-transmission insulator nuts (2 required) |
| 7 | 6068 | Transmission insulator |
| 8 | W500311-S309 | Transfer case-to-transmission bolt (7 required) |
| 9 | 7A195 | Transfer case |
| 10 | 7086 | Transfer case-to-transmission gasket |
| 11 | - | Skid plate |
| 12 | - | Skid plate bolts (4 required) |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.