Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMERCURY2009MOUNTAINEER 4.6 8, RWDREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCESYSTEMENGINE CONTROLS - POWERTRAIN DTC CHARTS & DESCRIPTIONS (EXCEPT DIESEL & HYBRID)DTC DIAGNOSISDTC P0402: - EXHAUST GAS RECIRCULATION (EGR) FLOW EXCESSIVE DETECTED
2009 Mercury Mountaineer 4.6 8, RWD
DTC P0402: - Exhaust Gas RECIRCULATION (EGR) Flow Excessive Detected
2009 Mercury Mountaineer 4.6 8, RWDSECTION DTC P0402: - Exhaust Gas RECIRCULATION (EGR) Flow Excessive Detected
DTC P0402: - EXHAUST GAS RECIRCULATION (EGR) FLOW EXCESSIVE DETECTED
| Description: | The EGR system is monitored for undesired EGR flow during idle. The EGR monitor looks at the differential pressure feedback EGR (DPFE) signal at idle and compares it to the stored signal measured during ignition on engine off. The test does not pass when the signal at idle is greater than at ignition on engine off by a calibrated amount. | ||
| Possible Causes: |
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| Diagnostic Aids: | A DPFEGR PID reading that is greater at idle than during KOEO by 0.5 volt or a rough engine idle may indicate a hard fault. | ||
| Application | Key On Engine Off | Key On Engine Running | Continuous Memory |
| Crown Victoria, E-Series, Explorer 4.0L, Explorer Sport Trac 4.0L, F-150 4.6L 2V, F-Super Duty 6.8L, Grand Marquis, Mountaineer 4.0L, Mustang 4.0L, Mustang 5.4L, Town Car |
- | GO to Pinpoint Test HH . | GO to Pinpoint Test HH . |
| All others | - | GO to Pinpoint Test HE . | GO to Pinpoint Test HE . |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.