Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMERCURY2009MILAN PREMIER, 3.0 1, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 3 (MANUAL TRANSMISSION)DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIESOUTPUT SHAFTNOTES
2009 Mercury Milan Premier, 3.0 1, AWD
Output Shaft: Notes
2009 Mercury Milan Premier, 3.0 1, AWDSECTION Notes
WARNING: This page is about a different variant/trim than selected.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Axle Bearing/Seal Plate | 205-090 (T75L-1165-B) | |
| Bearing Cone Replacer | 307-181 (T87C-77000-D) | |
| Bearing Cone Replacer | 308-155 (T88C-7025-DH) | |
| Bearing Puller | 205-D064 (D84L-1123-A) or equivalent | |
| Dial Indicator Gauge with Holding Fixture | 100-002 (TOOL-4201-A) |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7F431 | Output shaft bearing |
| 2 | 7061 | Output shaft |
| 3 | 7100 | 1st gear |
| 4 | - | Synchronizer inner cones |
| 5 | - | Synchronizer outer cones |
| 6 | 7107 | Synchronizer blocking rings |
| 7 | - | 1st/2nd gear synchronizer assembly |
| 8 | 7064 | Snap ring |
| 9 | 7102 | 2nd gear |
| 10 | - | Friction damper cone |
| 11 | - | Secondary 3rd gear |
| 12 | 7064 | Snap ring |
| 13 | - | Secondary 4th gear |
| 14 | 7025 | Bearing |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.