Engine - Automatic Transaxle

Illustration	Tool Name	Tool Number
Courtesy of FORD MOTOR CO.	Heavy Duty Floor Crane	014-00071 or equivalent
Courtesy of FORD MOTOR CO.	Powertrain Lift	014-00765
Courtesy of FORD MOTOR CO.	Spreader Bar	303-D089 (D93P-6001-A3) or equivalent
Courtesy of FORD MOTOR CO.	Universal Adapter Brackets	014-0001

All vehicles 

1. Using the Heavy Duty Floor Crane and Spreader Bar, position the engine and transaxle together. Install the engine-to-transaxle bolts.
   • Tighten to 48 Nm (35 lb-ft).
2. Using the Heavy Duty Floor Crane and Spreader Bar, position the engine and transaxle onto the Powertrain Lift table.
NOTE: Position a suitable block of wood under the transaxle.
3. Install the Powertrain Lift and Universal Adapter Brackets onto the engine.
Fig 1: Identifying Special Tools (014-0001, 014-00765)
Courtesy of FORD MOTOR CO.
4. Connect the transaxle pressure switch electrical connector.
Fig 2: Locating Transaxle Pressure Switch Electrical Connector
Courtesy of FORD MOTOR CO.
5. Connect the Output Shaft Speed (OSS) sensor electrical connector.
Fig 3: Locating Output Shaft Speed (OSS) Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
6. Connect the Turbine Shaft Speed (TSS) sensor electrical connector.
Fig 4: Locating Turbine Shaft Speed (TSS) Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
7. Connect the transaxle control electrical connectors.
Fig 5: Locating Transaxle Control Electrical Connectors
Courtesy of FORD MOTOR CO.
8. Connect the Transmission Range (TR) sensor and primary control solenoid electrical connectors.
Fig 6: Locating Transmission Range (TR) Sensor And Primary Control Solenoid Electrical Connectors
Courtesy of FORD MOTOR CO.
9. Install the engine wiring harness bracket and nut.
   • Tighten to 20 Nm (177 lb-in).
Fig 7: Locating Engine Wiring Harness Bracket And Nut
Courtesy of FORD MOTOR CO.
10. Install the transaxle ground wire and bolt.
    • Tighten to 10 Nm (89 lb-in).
Fig 8: Locating Ground Wire Bolt
Courtesy of FORD MOTOR CO.
11. Install new torque converter nuts.
    • Tighten to 35 Nm (26 lb-ft).
Fig 9: Locating Torque Converter Nut
Courtesy of FORD MOTOR CO.
12. Install the starter and the 2 stud bolts.
    • Tighten to 25 Nm (18 lb-ft).
Fig 10: Locating Starter And Stud Bolts
Courtesy of FORD MOTOR CO.
13. Connect the starter wires and install the 2 nuts.
    • Tighten the large nut to 12 Nm (106 lb-in).
    • Tighten the small nut to 5 Nm (44 lb-in).
Fig 11: Locating Starter Wire Nuts
Courtesy of FORD MOTOR CO.
14. Attach the 2 wiring harness retainers to the starter stud bolts.
15. Raise the engine and transaxle into the vehicle.
16. Install the 2 transaxle mount bolts.
    • Tighten to 90 Nm (66 lb-ft).
Fig 12: Locating Transaxle Mount Bolts
Courtesy of FORD MOTOR CO.
17. Install the engine mount bracket, 2 nuts and the bolt.
    • Tighten the nuts to 103 Nm (76 lb-ft).
    • Tighten the bolt to 115 Nm (85 lb-ft).
Fig 13: Locating Engine Mount Bracket Bolt And Nuts
Courtesy of FORD MOTOR CO.

Vehicles with Secondary Air Injection (AIR) 

18. Install the Secondary Air Injection (AIR) pump and the 3 bolts.
    • Tighten to 30 Nm (22 lb-ft).
Fig 14: Locating AIR Pump Bolts
Courtesy of FORD MOTOR CO.
19. Connect the AIR pump electrical connector.
Fig 15: Locating AIR Pump Electrical Connector
Courtesy of FORD MOTOR CO.

All vehicles 

20. Install the 2 oil pan-to-bellhousing bolts.
    • Tighten to 48 Nm (35 lb-ft).
Fig 16: Locating Oil Pan-To-Bellhousing Bolts
Courtesy of FORD MOTOR CO.
21. Install the bellhousing-to-oil pan bolt.
    • Tighten to 48 Nm (35 lb-ft).
Fig 17: Locating Bellhousing-To-Oil Pan Bolt
Courtesy of FORD MOTOR CO.
22. Install the RH halfshaft into the transaxle.
Fig 18: Locating RH Halfshaft
Courtesy of FORD MOTOR CO.
23. Install the 2 RH halfshaft carrier bearing bracket bolts.
    • Tighten to 40 Nm (30 lb-ft).
Fig 19: Locating RH Halfshaft Carrier Bearing Bracket Bolts
Courtesy of FORD MOTOR CO.