Inspection and Verification: Notes

2009 Mercury Milan Premier, 3.0 1, AWDSECTION Notes
WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customer concern.
  2. Visually inspect the following for obvious signs of mechanical or electrical damage.
    VISUAL INSPECTION CHART

    Mechanical Electrical
    • Engine oil level
    • Door adjustment
    • Engine coolant level
    • Fuel tank
    • Fuel evaporative system
    • Tire size
    • Smart junction box (SJB) fuse(s):
      • 7 (10A)
      • 22 (10A)
      • 28 (10A)
    • Miniature bulb(s)
    • Circuitry
    • Instrument cluster
    • Message center switch
    • Odometer/trip odometer reset switch
  3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  4. NOTE: Make sure to use the latest scan tool software release.
  5. If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
  6. NOTE: The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.
  7. If the scan tool does not communicate with the VCM:
    • Check the VCM connection to the vehicle.
    • Check the scan tool connection to the VCM.
    • Refer to MODULE COMMUNICATIONS NETWORK article, No Power To The Scan Tool, to diagnose no communication with the scan tool.
  8. If the scan tool does not communicate with the vehicle:
    • Verify the ignition key is in the ON position.
    • Verify the scan tool operation with a known good vehicle.
    • Refer to MODULE COMMUNICATIONS NETWORK article to diagnose no response from the powertrain control module (PCM).
  9. Carry out the network test:
    • If the scan tool responds with no communication for one or more modules, refer to MODULE COMMUNICATIONS NETWORK article.
    • If the network test passes, retrieve and record the continuous memory DTCs.
  10. Clear the continuous DTCs and carry out the self-test diagnostics for the instrument cluster, anti-lock brake system (ABS) module, PCM, SJB and restraints control module (RCM).
  11. If the DTCs retrieved are related to the concern, go to the Instrument Cluster Diagnostic Trouble Code (DTC) Index, Smart Junction Box (SJB) Diagnostic Trouble Code (DTC) Index or the Powertrain Control Module (PCM) Diagnostic Trouble Code (DTC) Index. For all other DTCs, refer to MULTIFUNCTION ELECTRONIC MODULES article.
  12. If no DTCs related to the concern are retrieved, go to Symptom ChartΒ .
INSTRUMENT CLUSTER DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DTC Description Action
B1202 Fuel Sender Circuit Open Go to Pinpoint Test AΒ .
B1204 Fuel Sender Circuit Short to Ground Go to Pinpoint Test AΒ .
B1205 EIC Switch-1 Assembly Circuit Failure CHECK the select/reset button for binding and sticking. If OK, INSTALL a new instrument cluster. REFER to Instrument ClusterΒ . TEST the system for normal operation.
B1317 Battery Voltage High REFER to CHARGING SYSTEM - GENERAL INFORMATION article.
B1318 Battery Voltage Low REFER to CHARGING SYSTEM - GENERAL INFORMATION article.
B1342 ECU is Faulted CLEAR the DTCs. REPEAT the self-test. If DTC B1342 is retrieved again, INSTALL a new instrument cluster. REFER to Instrument ClusterΒ . TEST the system for normal operation.
B2143 NVM Memory Failure TURN the ignition switch to the ON position and OBSERVE the odometer display. Does the odometer display ERROR? If yes, INSTALL a new instrument cluster. REFER to Instrument ClusterΒ . If the odometer does not display ERROR, CLEAR the DTCs. REPEAT the self-test.
B2477 Module Configuration Failure REFER to MODULE CONFIGURATION article.
U1900 CAN Communication Bus Fault-Receive Error REFER to MODULE COMMUNICATIONS NETWORK article.
All other DTCs - REFER to MULTIFUNCTION ELECTRONIC MODULES article.
SMART JUNCTION BOX (SJB) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DTC Description Action
B1319 Driver Door (LF) Ajar Switch Failure REFER to INTERIOR LIGHTING article.
B1327 Passenger Door (RF) Ajar Failure REFER to INTERIOR LIGHTING article.
B1335 Door Ajar (RR) Switch Failure REFER to INTERIOR LIGHTING article.
B1571 Door Ajar (LR) Switch Failure REFER to INTERIOR LIGHTING article.
B2477 Module Configuration Failure REFER to MODULE CONFIGURATION article.
C1769 Park Brake Apply Switch Circuit Short to Ground Go to Pinpoint Test HΒ .
U1900 CAN Communication Bus Fault-Receive Error REFER to MODULE COMMUNICATIONS NETWORK article.
All other DTCs - REFER to MULTIFUNCTION ELECTRONIC MODULES article.
POWERTRAIN CONTROL MODULE (PCM) DIAGNOSTIC TROUBLE CODE (DTC) INDEX

DTC Description Action
P0457 Evaporative Emission System Leak Detected (fuel cap loose/off) REFER to INTRODUCTION - GASOLINE ENGINES or INTRODUCTION -- HYBRID ENGINES article.
All other DTCs - REFER to the INTRODUCTION - GASOLINE ENGINES or INTRODUCTION -- HYBRID ENGINES article.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.