Removal and Installation

2009 Mercury Milan Premier, 3.0 1, AWDSECTION Removal and Installation
WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
    WARNING: If equipped with fire suppression system, depower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the 2 bolts and the intake manifold shield.
    • To install, tighten to 12 Nm (9 lb-ft).
  3. Disconnect the tube fitting at the exhaust gas recirculation (EGR) system module.
    • To install, tighten to 40 Nm (30 lb-ft).
  4. Disconnect the EGR tube nut at the exhaust manifold.
    • To install, tighten to 40 Nm (30 lb-ft).
  5. Remove the EGR tube from the vehicle.
  6. WARNING: If equipped with fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  7. To install, reverse the removal procedure. If equipped with fire suppression system, repower the system.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.