Driveshaft Universal Joint: Assembly

2009 Mercury Milan Premier, 3.0 1, AWDSECTION Assembly
WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not use components from other universal joints.
  1. Install a new bearing cup.
    1. Start a new bearing cup into the driveshaft yoke.
    2. Position a new spider in the driveshaft yoke.
    3. Install the driveshaft into the U-Joint Tool.
    4. Press the bearing cup below the yoke surface.
      Fig 1: Installing Bearing Cup
      G04582847Courtesy of FORD MOTOR CO.
  2. NOTE: Use the yellow snap rings supplied in the universal kit. If difficulty is encountered installing the yellow snap rings, install the black snap rings also supplied in the kit.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.