Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMERCURY2009MILAN PREMIER, 3.0 1, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 185 (HVAC CONTROL SYSTEM - GENERAL INFORMATION)DIAGNOSIS AND TESTINGCLIMATE CONTROL SYSTEMCOMPONENT TESTSA/C COMPRESSOR - EXTERNAL LEAK TEST
2009 Mercury Milan Premier, 3.0 1, AWD
A/C Compressor - External Leak Test
2009 Mercury Milan Premier, 3.0 1, AWDSECTION A/C Compressor - External Leak Test
WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
- Install the A/C Pressure Test Adapter on the port of the A/C compressor, using the existing manifold retaining bolt.
- Connect the high and low pressure lines of a manifold gauge set or a refrigerant recovery/recycling station such as the R-134a A/C service center to the corresponding fittings on the A/C Pressure Test Adapter.
- Attach the center hose of a manifold gauge set to a refrigerant container standing in an upright position.
- Hand-rotate the compressor shaft 10 complete revolutions to distribute the oil inside the A/C compressor.
- Open the low pressure gauge valve, the high pressure gauge valve and the valve on the refrigerant container to allow the refrigerant vapor to flow into the A/C compressor.
- Using the Refrigerant Leak Detector, check for leaks at the compressor shaft.
- If a shaft seal leak is found, replace the compressor shaft seal. If an external leak is found, install a new A/C compressor.
- When the leak test is complete, recover the refrigerant from the compressor.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.