Door Alignment - Rear

2009 Mercury Milan Premier, 3.0 1, AWDSECTION Door Alignment - Rear
WARNING: This page is about a different car, the 2010 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
Material

Item Specification
Multi-Purpose Grease
XG-4 and/or XL-5
ESB-M1C93-B

Hinge and striker adjustments 

NOTE: To correctly align the doors, adjust the hinges and the door latch striker plates. Adjusting the hinge affects the positioning of the outside surface of the door frame. Adjusting the door latch striker plate affects the alignment of the door relative to the weatherstrip and the door closing characteristics.
  1. Measure the clearance between the front fender and the rear door.
  2. Fig 1: Clearance Specifications
    GF0047442Courtesy of FORD MOTOR CO.
  3. Measure the clearance between the rear door and the body.
  4. Fig 2: Clearance Specifications
    GF0047443Courtesy of FORD MOTOR CO.

    Hinge adjustment 

  5. Mark the door to door hinge for reference.
  6. Fig 3: Marking Door And Door Hinge
    GF0013020Courtesy of FORD MOTOR CO.
  7. Loosen the 4 door hinge-to-door bolts enough to permit movement.
  8. Adjust the door as necessary.
  9. Tighten the 4 door hinge-to-door bolts.
    • Tighten to 30 Nm (22 lb-ft).
  10. Striker adjustment 

  11. Loosen the door latch striker plate bolts enough to permit movement.
  12. Adjust the door latch striker plate as necessary.
  13. Tighten the door latch striker plate bolts.
    • Tighten to 40 Nm (30 lb-ft).
  14. Hinge and striker adjustments 

  15. Check the adjustment and repeat as necessary.
  16. Lubricate the hinges and door check arms with multi-purpose grease.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.