Piston Inspection

2009 Mercury Milan Premier, 3.0 1, AWDSECTION Piston Inspection
WARNING: This page is about a different car, the 2010 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000187Courtesy of FORD MOTOR CO.
Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent
NOTE: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
  1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
  2. Fig 1: Cleaning And Inspecting Ring Lands, Skirts, Pin Bosses And Tops Of Pistons
    GF0002363Courtesy of FORD MOTOR CO.
  3. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
    • Make sure the oil ring holes are clean.
  4. Fig 2: Using Piston Ring Groove Scraper To Clean Piston Ring Grooves
    GF0040871Courtesy of FORD MOTOR CO.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.