Intake Manifold Assembly: Disassembly

2009 Mercury Milan Premier, 3.0 1, AWDSECTION Disassembly
WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the 2 fuel rail pressure and temperature sensor support bracket bolts.
  2. Remove the 4 fuel rail bolts.
    • Remove the fuel rail and injectors as an assembly.
  3. Remove the fuel injectors from the fuel rail.
  4. Remove and discard the O-ring seals from each fuel injector.
  5. Separate the upper and lower intake manifolds.
    • Remove the bolts.
    • Discard the intake manifold gasket.
  6. Fig 1: Upper And Lower Intake Manifolds & Bolt
    GF0011796Courtesy of FORD MOTOR CO.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.