Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMERCURY2009MILAN PREMIER, 3.0 1, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1033 (ENGINE - 2.3L)ASSEMBLYENGINE (EXCEPT BLOCK)
2009 Mercury Milan Premier, 3.0 1, AWD
Engine (Except Block)
2009 Mercury Milan Premier, 3.0 1, AWDSECTION Engine (Except Block)
WARNING: This page is about a different car, the 2008 Mercury Milan and 2008 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Adapter for 205-126 | (205-072-02) | |
| Aligner, Clutch Disc | 308-006 (T71P-7137-H) | |
| Alignment Plate, Camshaft | 303-465 (T94P-6256-CH) | |
| Heavy Duty Floor Crane | 014-00071 or equivalent | |
| Holding Fixture, Drive Pinion Flange | 205-126 (T78P-4851-A) | |
| Installer, Camshaft Front Oil Seal | 303-096 (T74P-6150-A) | |
| Installer, Crankshaft Rear Main Oil Seal | 303-328 (T88P-6701-B1) | |
| Spreader Bar | 303-D089 (D93P-6001-A3) or equivalent | |
| Timing Peg, Crankshaft TDC | 303-507 |
Material
| Item | Specification |
|---|---|
| High Temperature 4x4 Front Axle and Wheel Bearing Grease XG-11 |
WSS-M1C267-A1 |
| Motorcraft Metal Surface Prep ZC-31-A |
- |
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) |
WSS-M97B51-A1 |
| Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent |
WSS-M2C930-A |
| Silicone Brake Caliper Grease and Dielectric Compound XG-3-A |
ESE-M1C171-A |
| Silicone Gasket and Sealant TA-30 |
WSE-M4G323-A4 |
| Silicone Gasket Remover ZC-30 |
- |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6010 | Cylinder block |
| 2 | 6K318 | Crankshaft rear oil seal and retainer |
| 3 | 6477 | Flywheel |
| 4 | 6675 | Oil pan |
| 5 | 6622 | Oil pump screen and pickup tube |
| 6 | 8575 | Thermostat assembly |
| 7 | 6A785 | Crankcase vent oil separator |
| 8 | 6884 | Oil filter adapter |
| 9 | 6A636 | Oil filter adapter gasket |
ITEM DESCRIPTION
| Item | Part Number | Description |
|---|---|---|
| 1 | 6161 | Piston oil control spacer (4 required) |
| 2 | 6150 | Piston compression upper ring (4 required) |
| 3 | 6152 | Piston compression lower ring (4 required) |
| 4 | 6159 | Piston oil control upper segment ring (4 required) |
| 5 | 6159 | Piston oil control lower segment ring (4 required) |
| 6 | 6140 | Piston pin retainer (8 required) |
| 7 | 6135 | Piston pin (4 required) |
| 8 | 6200 | Connecting rod (4 required) |
| 9 | 6211 | Connecting rod upper bearing (4 required) |
| 10 | 6110 | Piston (4 required) |
| 11 | 6211 | Connecting rod lower bearing (4 required) |
| 12 | 6210 | Connecting rod cap (4 required) |
| 13 | 6010 | Cylinder block |
| 14 | 6333 | Cylinder block crankshaft main bearing (5 required) |
| 15 | 6303 | Crankshaft |
| 16 | 6333 | Crankshaft main bearing beam bearing (5 required) |
| 17 | 6F098 | Main bearing beam |
| 18 | 6K360 | Balance shaft assembly |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6B209 | Accessory drive belt tensioner |
| 2 | 10300 | Generator |
| 3 | 8501 | Coolant pump and pulley |
| 4 | 6C315 | Crankshaft Position (CKP) sensor |
| 5 | 6A340 | Crankshaft pulley bolt |
| 6 | 6316 | Crankshaft pulley |
| 7 | 6C348 | Idler pulley |
| 8 | 6C348 | Idler pulley (without A/C only) |
| 9 | 6700 | Crankshaft front seal |
| 10 | 6019 | Engine front cover |
| 11 | 6K254 | Timing chain tensioner |
| 12 | 6K255 | Timing chain tensioner arm |
| 13 | 6268 | Timing chain |
| 14 | 6K297 | Timing chain guide |
| 15 | 6C271 | Oil pump chain tensioner |
| 16 | 6A895 | Oil pump chain |
| 17 | 6652 | Oil pump drive gear |
| 18 | 6378 | Diamond washer |
| 19 | 6306 | Crankshaft sprocket |
| 20 | 6378 | Diamond washer |
| 21 | 6600 | Oil pump |
| 22 | 6010 | Cylinder block |
| Item | Part Number | Description |
|---|---|---|
| 1 | 12A366 | Coil-on-plug assembly (4 required) |
| 2 | 6766 | Oil filler cap |
| 3 | 12K073 | Camshaft Position (CMP) sensor |
| 4 | 6M293 | Valve cover |
| 5 | 6M293 | Valve cover gasket |
| 6 | 6M280 | Variable Camshaft Timing (VCT) solenoid |
| 7 | 6A284 | Camshaft bearing cap (9 required) |
| 8 | 6A258 | Camshaft bearing cap |
| 9 | 6A272 | Camshaft (exhaust) |
| 10 | 6A271 | Camshaft (intake) |
| 11 | 6C251 | Camshaft sprocket |
| 12 | 6C525 | VCT actuator |
| 13 | 6500 | Valve tappet (16 required) |
| 14 | 6518 | Valve collet (16 required) |
| 15 | 6514 | Valve spring retainer (16 required) |
| 16 | 6513 | Valve spring (16 required) |
| 17 | 6A517 | Valve stem seal (16 required) |
| 18 | 6G004 | Cylinder Head Temperature (CHT) sensor |
| 19 | 12405 | Spark plug (4 required) |
| 20 | 6065 | Cylinder head bolt (10 required) |
| 21 | 6049 | Cylinder head |
| 22 | 6505 | Exhaust valve (8 required) |
| 23 | 6507 | Intake valve (8 required) |
| 24 | 6051 | Head gasket |
| 25 | 6010 | Cylinder block |
| 26 | 9448 | Catalytic converter gasket (with Secondary Air Injection (AIR)) |
| 27 | 5E211 | Catalytic converter (with AIR) |
| 28 | - | Heat shield (with AIR) |
| 29 | 9448 | Catalytic converter gasket (without AIR) |
| 30 | 5E211 | Catalytic converter (without AIR) |
| 31 | - | Heat shield (without AIR) |
| Item | Part Number | Description |
|---|---|---|
| 1 | 8K556 | Coolant outlet |
| 2 | 9D475 | EGR valve |
| 3 | 9F991 | Throttle Body (TB) |
| 4 | 6051 | Cylinder head gasket |
| 5 | 6010 | Cylinder block |
| 6 | 12A699 | Knock Sensor (KS) |
| 7 | 9424 | Intake manifold |
| 8 | 9439 | Intake manifold gasket |
| 9 | 8A582 | Coolant hose |
| 10 | 6049 | Cylinder head |
| 11 | 9F593 | Fuel injector (4 required) |
| 12 | 9H487 | Fuel rail |
| 13 | - | Fuel rail insulator |
NOTE:
Do not loosen or remove the crankshaft pulley bolt without first installing the special tools as instructed in this procedure. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft. The crankshaft, the crankshaft sprocket and the pulley are fitted together by friction, using diamond washers between the flange faces on each part. For that reason, the crankshaft sprocket is also unfastened if the pulley bolt is loosened. Before any repair requiring loosening or removal of the crankshaft pulley bolt, the crankshaft and camshafts must be locked in place by the special service tools, otherwise severe engine damage can occur.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.