Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSMERCURY2009MILAN AWD L4-2.3LREPAIR AND DIAGNOSISLIGHTING AND HORNSHEADLAMPTESTING AND INSPECTIONINITIAL INSPECTION AND DIAGNOSTIC OVERVIEWAUTOLAMPSPRINCIPLES OF OPERATION
2009 Mercury Milan AWD L4-2.3L
Principles of Operation
2009 Mercury Milan AWD L4-2.3LSECTION Principles of Operation
Autolamps
Principles of Operation
NOTE: The Smart Junction Box (SJB) is also known as the Generic Electronic Module (GEM).
The SJB monitors the headlamp switch position by sending voltage reference signals on multiple circuits to the headlamp switch. There is one circuit for each headlamp switch position. At any given time, one of the signal circuits is routed to ground.
If the SJB does not detect any of the inputs to the headlamp switch are active (routed to ground) for 5 seconds, the SJB turns on the exterior lights and keeps them on for 10 minutes after the ignition switch is turned off (or 10 minutes from the time the SJB does not detect any headlamp switch input if the ignition switch was already off). Additionally, if the SJB detects multiple circuits short to ground, the SJB implements a planned strategy depending on the multiple inputs received. Based on the multiple inputs received, the autolamps, the headlamps and/or the parking lamps are turned on.
If either of these situations occur, the SJB should not be ruled immediately as being at fault. This is normal behavior of the SJB design as it has detected a fault with the inputs from the headlamp switch.
The SJB also monitors the light sensor with a voltage reference signal. The light sensor input to the SJB varies with the ambient light conditions.
When the SJB receives an input from the headlamp switch indicating a request for the autolamps, the SJB monitors the light sensor for the ambient light condition. If the SJB determines the ambient light level is dark, the SJB supplies voltage to the exterior lamps.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.