Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Removal & Installation (Except Escape & Villager)
Release fuel pressure. See FUEL SYSTEM PRESSURE RELEASE . Disconnect negative battery cable. Raise and support vehicle. Remove fuel tank skid plate, if equipped. Remove fuel from fuel tank using Tanker (034-00004), connected to rear evaporative emission valve. Rear evaporative emission valve is located on top of fuel tank. Disconnect filler tube and vent hose from fuel tank. Support fuel tank using suitable jack. Remove fuel tank straps. Partially lower fuel tank. Disconnect fuel lines, evaporative hoses and electrical connectors from fuel tank. Remove fuel tank. To install, reverse removal procedure. Tighten fasteners to specification. See TORQUE SPECIFICATIONS .
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.