Cylinder Block Specifications

2001 Mercury Villager BaseSECTION Cylinder Block Specifications
CYLINDER BLOCK

Application In. (mm)
Cylinder Bore
Cylinders No. 3 & 4
Grade No. 1 3.6024-3.6026 (91.500-91.505)
Grade No. 2 3.6026-3.6027 (91.505-91.510)
Grade No. 3 3.6027-3.6029 (91.510-91.515)
Grade No. 4 36.029-3.6031 (91.515-91.520)
Grade No. 5 3.6031-3.6033 (91.520-91.525)
Grade No. 6 3.6033-3.6035 (91.525-91.530)
Except Cylinders No. 3 & 4
Grade No. 1 3.6024-3.6027 (91.500-91.510)
Grade No. 2 3.6027-3.6031 (91.510-91.520)
Grade No. 3 3.6031-3.6035 (91.520-91.530)
Maximum Taper .0006 (.015)
Maximum Out-Of-Round .0006 (.015)
Maximum Deck Warpage (Combined Head & Block) .0039 (.10)
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.