Repair Procedure

1996 Mercury Sable GS, 4D Wagon, AX4NSECTION Repair Procedure
WARNING: This page is about a different car, the 1997 Mercury Sable and 1997 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.

Cut shrink tubing 1" longer than butt connector. Slide shrink tubing onto one wire end first. Insert pre-stripped wire ends into proper size butt connector, and crimp connector using appropriate crimping pliers. See Fig 1 . Slide shrink tubing over butt connector, leaving 1/2" of tubing on each side of connector. Using heat gun, hair dryer or match, heat tubing until it shrinks and adhesive flows from each end of tubing. Connection is now waterproofed.

Fig 1: Repairing & Waterproofing Wiring Connections
G91F12349Courtesy of FORD MOTOR CO.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.