Removal & Installation: Compressor: Installation

1991 Mercury Tracer Base, 4D Sedan, AutomaticSECTION Installation
WARNING: This page is about a different car, the 1994 Mercury Tracer and 1994 Ford Escort. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position compressor, and install mounting bolts. Tighten bolts to 15-22 ft. lbs. (20-30 N.m). Connect field coil electrical connector. Remove all plugs, and then install new "O" rings lubricated with clean refrigerant oil on manifold.
  2. Position manifolds, and install attaching bolts. Tighten bolts to13-17 ft. lbs. (18-23 N.m). Attach drive belt to compressor pulley. Install splash shield and undercover. Lower vehicle. Check accessory drive belt tension. Leak test, evacuate and charge A/C system.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.