Fuel Injection System - Diesel: Testing: Injectors: Notes

1985 Mercury Topaz LS, 2D Sedan, 2.0 HSECTION Notes
WARNING: DO NOT  use diesel fuel. It is unstable with respect to corrosion inhibition and may cause skin problems. Pressure of atomized test spray has sufficient penetrating power to puncture flesh. When testing injectors, keep spray contained to avoid serious injury.
  1. Remove injectors from engine. Connect injector to Rotunda (14-6300) test stand.
  2. Fill test stand using calibration fluid SAE No. 208629, No. J968D, or ISO 4113. Open stand valve and operate tester handle for several quick strokes to bleed air from injector.
NOTE: It is advisable to test the injectors before cleaning them.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.