Air Injection: Description and Operation

1982 Mercury Capri L6-200 3.3LSECTION Description and Operation

This system is used to reduce carbon monoxide and hydrocarbon emissions by adding a controlled amount of air to the exhaust gases through the exhaust ports. This causes oxidation of gases and an appreciable reduction of carbon monoxide and hydrocarbon emissions.

Although a properly operating system will effectively reduce emissions, if any system component or engine component operating in conjunction with the system should malfunction, emissions may be increased.

The basic Thermactor Air Injection System consists of an air injection pump, an air cleaner (1966-67) or centrifugal filter (1968-82), a backfire suppressor valve (1966-67) or air bypass valve (1968-82), check valves, air manifolds, tubes and hoses necessary to connect the various components.

Carburetors, distributors, and air pump system components on Thermactor equipped vehicles are designed for specific engine applications and should not be interchanged with units from other vehicles.


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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.