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HOMESERVICE MANUALSMERCEDES BENZ2025SPRINTER 3500XD 2D CAB CHASSIS EXTENDED, RWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1827 (MANUAL TRANSAXLE/TRANSMISSION AND CLUTCH - GENERAL INFORMATION)GENERAL PROCEDURESCLUTCH DISC CHECK
2025 Mercedes Benz Sprinter 3500XD 2D Cab Chassis Extended, RWD

Clutch Disc Check

2025 Mercedes Benz Sprinter 3500XD 2D Cab Chassis Extended, RWDSECTION Clutch Disc Check
WARNING: This page is about a different car, the 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000025
 Dial Indicator with Magnetic Base 100-D002 (D78P-4201-B) or equivalent
  1. Check the clutch disc lining surface for hardening or the presence of oil.
  2. Check for a worn clutch disc lining. Measure the minimum allowable depth to the rivet heads with a slide caliper.
    3. Fig 1: Measuring Minimum Allowable Depth (With Specifications)
    GF0025291Courtesy of FORD MOTOR CO.
  3. Check for loose clutch disc lining rivets.
  4. Using the special tool, check the maximum allowable runout of the clutch disc.
    5. Fig 2: Checking Maximum Allowable Runout (With Specifications)
    GF0025292Courtesy of FORD MOTOR CO.
  5. Use an emery cloth to remove minor imperfections in the clutch disc lining surface.
  6. Check for wear or rust on the splines. If necessary, clean them with an emery cloth.
  7. Check the clutch disc for cracking, scoring, discoloration or other surface marks. Install a new clutch disc if necessary.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.