Variable Valve Timing Actuator Removal/Installation

2013 Mazda 2 Touring, 1.5L Eng VIN Z, Automatic TransSECTION Variable Valve Timing Actuator Removal/Installation
CAUTION:
  • Remove the variable valve timing actuator as a single unit with the camshaft sprocket.
  1. Disconnect the negative battery cable.
  2. Remove the fresh-air duct and the air cleaner as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION ).
  3. Remove the ignition coils. (See IGNITION COIL REMOVAL/INSTALLATION ).
  4. Disconnect the ventilation hose. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION ).
  5. Set the vacuum hose out of the way.
  6. Remove the cylinder head cover. (See TIMING CHAIN REMOVAL/INSTALLATIONΒ ).
  7. Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATIONΒ ).
  8. Remove the engine front cover blind plug as shown in the figure.
    Fig 1: Identifying Engine Front Cover Blind Plug
    G09130013
  9. Insert a M6 bolt (45 to 80 mm length bolt with threads to the end) into the right-side service hole shown in the figure, and set the bolt at a slightly outward position by loosening it approx. 2 mm from where it contacts the tensioner arm.
    Fig 2: Inserting M6 Bolt Into Right-Side Service Hole
    G09130014
  10. Release tension on the timing chain.
    NOTE:
    • When the crankshaft pulley is turned counterclockwise, the timing chain loosens because the tensioner arm is pressed by the timing chain and the plunger of the chain tensioner is pressed in.
      Fig 3: Timing Chain Tensioner Plunger And Link Plate
      G09130030
    • When the timing chain loosens, the tensioner arm moves to the position shown in the figure and presses the M6 bolt in, which secures the tensioner arm.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.