Stop Pin and O-ring (with ABS/TCS) Assembly Note

2010 Mazda 5 Sport, 2.3 L, StandardSECTION Stop Pin and O-ring (with ABS/TCS) Assembly Note
WARNING: This page is about a different car, the 2005 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the secondary piston with the piston hole facing the stop pin and primary piston.
  2. Install the new O-ring onto the stop pin.
  3. Push the primary piston assembly in fully.
  4. Install and tighten the stop pin.

    Tightening torqueΒ 

    6.9-9.8 N.m {71-99 kgf.cm, 62-86 in.lbf}Β 

    Fig 1: Installing Stop Pin
    G03644483Courtesy of MAZDA MOTORS CORP.
  5. Push and release the secondary piston component to verify that it is held properly by the stop pin.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.