Cylinder Block - Core Plug Replacement

2010 Mazda 5 Sport, 2.3 L, StandardSECTION Cylinder Block - Core Plug Replacement
WARNING: This page is about a different car, the 2003 Mazda Tribute, 2002 Mazda Tribute, and 2001 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Inspecting Cylinder Block Plug Bore For Any Damage Would Interfere With Correct Sealing Of Plug
G01899563Courtesy of MAZDA MOTORS CORP.
  1. Use a slide hammer or tools suitable to remove the cylinder block core plug.
  2. Inspect the cylinder block plug bore for any damage that would interfere with the correct sealing of the plug. If the cylinder block plug bore is damaged, bore for the next oversize plug.
    NOTE:
    • Oversize plugs are identified by the OS stamped in the flat located on the cup side of the plug.
  3. Coat the cylinder block core plug and bore lightly with Threadlock 262 and install the cylinder block core plug.

    Cup-TypeΒ 

    Fig 2: Coating Cylinder Block Core Plug And Bore Lightly With Threadlock And Install Cylinder Block Core Plug
    G01899564Courtesy of MAZDA MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.