Thermostat Removal/Installation: Notes

2010 Mazda 5 Sport, 2.3 L, StandardSECTION Notes
WARNING: This page is about a different car, the 2004 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.
  1. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION .)
  2. Remove the battery cover.
  3. Disconnect the negative battery cable.
  4. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENTΒ .)
  5. Remove the battery, battery box.
  6. Remove the secondary air control valve. (See SECONDARY AIR INJECTION (AIR) CONTROL VALVE REMOVAL/INSTALLATION .)
  7. Before positioning the drive belt out of the way, loosen the water pump pulley installation bolt.
  8. Position the drive belt out of the way. (See DRIVE BELT REPLACEMENT .)
  9. Remove the water pump pulley. (See WATER PUMP REMOVAL/INSTALLATIONΒ .)
  10. Remove in the order indicated. See Fig 1.
  11. Install in the reverse order of removal.
  12. Add engine coolant. (See ENGINE COOLANT REPLACEMENTΒ .)
  13. Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTIONΒ .)
    Fig 1: Removal Order Of Thermostat
    G01345685Courtesy of MAZDA MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.