Fuel Tank Removal/Installation: Notes

2008 Mazda Tribute s Sport, 4WDSECTION Notes
WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Repairing a fuel tank that has not been properly steam cleaned can be dangerous. Explosion or fire may cause death or serious injury. Always properly steam clean a fuel tank before repairing it.
  1. Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTIONΒ (+)
  2. Disconnect the negative battery cable.
  3. Siphon the fuel from the fuel tank. (See FUEL SYSTEM LOCATION INDEXΒ (+)
  4. Remove the middle pipe (BP) or the presilencer (BP WITH TC). (See EXHAUST SYSTEM REMOVAL/INSTALLATION (BP) (+) (See EXHAUST SYSTEM REMOVAL/INSTALLATION (BP WITH TC) (+)
  5. Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION (+)
  6. Remove the power plant frame. (See MANUAL TRANSMISSION REMOVAL/INSTALLATION (+) (See AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION (+)
  7. Remove in the order indicated in the table.
  8. Install in the reverse order of removal.
  9. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTIONΒ (+)
    Fig 1: Installing Fuel Tank & Torque Specifications
    G03637815Courtesy of MAZDA MOTORS CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.