Exhaust System Removal/Installation: Notes

2008 Mazda 6 s Sport, 4D Hatchback, StandardSECTION Notes
WARNING: This page is about a different car, the 2008 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before servicing the exhaust system. 
  1. Remove in the order indicated in the table.
  2. Install in the reverse order of removal.
    Fig 1: View Of Exhaust System Components
    G00397632Courtesy of MAZDA MOTORS CORP.
    Callout Description
    1 Rear tunnel member
    2 Front tunnel member
    3 Main silencer
    (See Main Silencer Installation Note .)
    4 Middle Pipe
    5 Seal Ring
    (See Seal Ring Removal Note )
    (See Seal Ring Installation Note )
    6 Protector
    7 Rear heated oxygen sensor
    (See Heated Oxygen Sensor Removal Note .)
    8 Catalytic Converter
    9 Bracket
    10 Front heated oxygen sensor
    (See Heated Oxygen Sensor Removal Note .)
    11 AIR pipe
    12 Engine mount bracket (RH)
    (See Engine Mount Bracket (RH) Removal Note .)
    13 Exhaust Manifold
    (See Exhaust Manifold Installation Note .)
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.