Fuel Pump Operation Inspection

2008 Mazda 6 s Sport, 4D Hatchback, StandardSECTION Fuel Pump Operation Inspection
WARNING: This page is about a different car, the 2007 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.

If simulation function of M-MDS is not used: 

  1. Connect the M-MDS to the DLC-2.
  2. Remove the fuel-filler cap.
  3. Turn the ignition switch to the ON position.
  4. Turn the fuel pump relay from off to on using the FP PID and inspect if the operation sound of the fuel pump is heard.
    • If no operation sound is heard, proceed to the next step.
  5. Measure the voltage at the wiring harness side fuel pump connector terminal B with the FIP PID turned on.
    • If the voltage is as specified, inspect the following:
      • Fuel pump continuity
      • Fuel pump ground
      • Wiring harness between the fuel pump relay and PCM terminal 4Q
    • If not as specified, inspect the following:
      • Fuel pump relay
      • Fuel pump speed control relay
      • Wiring harness connector (Main relay-fuel pump relay-fuel pump resister-fuel pump).

    Specification 

    8.0-11.5 V (Ignition switch at ON) 

If simulation function of M-MDS is not used: 

CAUTION:
  • Connecting the wrong check connector terminal may possibly cause a malfunction. Carefully connect the specified terminal only.
  1. Short the check connector terminal F/P to body ground using a jumper wire.
  2. Remove the fuel-filler cap.
  3. Turn the ignition switch to the ON position.
  4. Verify that the fuel pump operation sound is heard.
    • If no operation sound is heard, proceed to the next step.
  5. Measure the voltage at wiring harness side fuel pump connector terminal B.
    • If the voltage is as specified, inspect the following:
      • Fuel pump continuity
      • Fuel pump ground
      • Wiring harness between the fuel pump relay and PCM terminal, 4Q
    • If not as specified, inspect the following:
      • Fuel pump relay
      • Fuel pump speed control relay
      • Wiring harness connector (Main relay - fuel pump relay - fuel pump resister - fuel pump).

    Specification 

    8.0-11.5 V (Ignition switch at on) 

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.