Fuel Hose Installation

2008 Mazda 6 s Sport, 4D Hatchback, StandardSECTION Fuel Hose Installation
WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Replace damaged or deformed fuel hoses, fuel pipes, and hose clamps.
  2. When installing the fuel hose onto the fuel pipe, fit the hose onto the pipe over 25 mm {1.00 in}.Β  When the pipe has a stopper, fit the hose until it contacts the stopper.
    Fig 1: Installing Fuel Hose Onto Fuel Pipe
    G03637809Courtesy of MAZDA MOTORS CORP.
  3. Install a hose clamp over the fuel hose within the clamp installation range as shown, avoiding the original clamp position.
    Fig 2: Installing Hose Clamp Over Fuel Hose Within Clamp
    G03637810Courtesy of MAZDA MOTORS CORP.
  4. When installing two clamps, their tabs must be positioned more than 45Β° (desired 180Β°)Β  apart.
    Fig 3: Installing Clamps
    G03637811Courtesy of MAZDA MOTORS CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.