Reusing Windshield

2008 Mazda 6 s Sport, 4D Hatchback, StandardSECTION Reusing Windshield
WARNING: This page is about a different car, the 2004 Mazda RX-8. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel.
  1. Make a hole through the sealant from the inside of the vehicle using an awl, avoiding the pins.
    Fig 1: Identifying Pin
    G01344283Courtesy of MAZDA MOTORS CORP.
  2. Pass the SSTΒ  (piano wire), cut to sufficient length, through the hole.
    WARNING:
    • Using the SST (piano wire) with bare hands can cause injury. Always wear gloves when using the SST (piano wire).
  3. Wind each end of the SSTΒ  (piano wire) around a bar.
    Fig 2: Using Piano Wire To Cut Through Hole
    G01344284Courtesy of MAZDA MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.