Rack Stopper Assembly Note

2008 Mazda 6 s Sport, 4D Hatchback, StandardSECTION Rack Stopper Assembly Note
WARNING: This page is about a different car, the 2004 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using snap ring pliers, screw the rack stopper into the rack housing until the hole on the rack stopper lines up with the oblong hole on the rack housing.
  2. Insert the clip into the rack stopper.
    Fig 1: Inserting Clip Into Rack Stopper
    G00998351Courtesy of MAZDA MOTORS CORP.
  3. Install the rack stopper by turning the rack stopper clockwises.
    Fig 2: Installing Rack Stopper By Turning Rack Stopper
    G00998352Courtesy of MAZDA MOTORS CORP.
  4. Perform a hermetic sealing inspection.
    1. Connect the SSTs  to the power cylinder section of the gear housing.
    2. Apply 53.3 kPa {400 mmHg, 15.7 in Hg}  vacuum with a vacuum pump and verify that it is held for at least 30 seconds  .
      • If the vacuum is not held, replace the oil seal.
        Fig 3: Applying Vacuum To Gear Housing
        G00998353Courtesy of MAZDA MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.