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HOMESERVICE MANUALSMAZDA20086 S SPORT, 4D HATCHBACK, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 197 (GENERAL INFORMATION)SERVICE CAUTIONSREASSEMBLY
2008 Mazda 6 s Sport, 4D Hatchback, Standard

Service Cautions: Reassembly

2008 Mazda 6 s Sport, 4D Hatchback, StandardSECTION Reassembly
WARNING: This page is about a different car, the 2004 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
  • Standard values, such as torques and certain adjustments, must be strictly observed in the reassembly of all parts.
  • If removed, these parts should be replaced with new ones:
    • Oil seals
    • Gaskets
    • O-rings
    • Lockwashers
    • Cotter pins
    • Nylon nuts
    Fig 1: Tightening Parts To Specified Values
    G02564181Courtesy of MAZDA MOTORS CORP.
  • Depending on location:
    • Sealant and gaskets, or both, should be applied to specified locations. When sealant is applied, parts should be installed before sealant hardens to prevent leakage.
    • Oil should be applied to the moving components of parts.
    • Specified oil or grease should be applied at the prescribed locations (such as oil seals) before reassembly.
    Fig 2: Proper Application Of Sealant On Joints & Mating Surfaces
    G02564182Courtesy of MAZDA MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.