Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMAZDA20086 S SPORT, 4D HATCHBACK, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 16 (ENGINE MECHANICAL)REMOVAL & INSTALLATIONINTAKE MANIFOLDINSTALLATION
2008 Mazda 6 s Sport, 4D Hatchback, Standard
Intake Manifold: Installation
2008 Mazda 6 s Sport, 4D Hatchback, StandardSECTION Installation
WARNING: This page is about a different car, the 2001 Mazda MPV and 2000 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
- To install fuel injectors, install NEW "O" rings on fuel injector. Coat "O" rings with engine oil. Using twisting motion, install fuel injector into fuel rail so notch on side of fuel injector engages notch in fuel rail.
- Install NEW insulators and "O" rings onto fuel rail. Install and tighten retaining bolts to specification. See TORQUE SPECIFICATIONS . To install remaining components, reverse removal procedure. Install all intake manifold retaining bolts and nuts before tightening to specification. Tighten intake manifold bolts in order. See Fig 2 Tighten all fasteners evenly to specification. See TORQUE SPECIFICATIONS .
- Fill and bleed cooling system. See COOLING SYSTEM BLEEDING . Ensure accelerator cable has .06-.16" (1.5-4.1 mm) deflection at throttle body when installed. If deflection is not as specified, rotate nut on end of cable at throttle body until specified deflection is obtained.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.