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HOMESERVICE MANUALSMAZDA20066 I, 4D SEDAN, AUTOMATICREPAIR AND DIAGNOSISENGINE PERFORMANCETESTING & DIAGNOSISSYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM L3)NO. 28 FUEL FILLING SHUT OFF ISSUESDIAGNOSTIC PROCEDURE
2006 Mazda 6 i, 4D Sedan, Automatic

Diagnostic procedure

2006 Mazda 6 i, 4D Sedan, AutomaticSECTION Diagnostic procedure
DIAGNOSTIC PROCEDURE

STEP INSPECTION ACTION
1 Connect WDS or equivalent to DLC-2.
Turn ignition switch to ON position (Engine off).
Retrieve any DTCs.
Are there any DTCs displayed?		 Yes DTC is displayed: 
Go to appropriate DTC test.
No No DTC is displayed: 
Go to the next step.
2 Remove fuel-filler pipe.
Make sure non-return valve is installed properly.
Inspect non-return valve operation.
Is non-return valve normal?		 Yes Inspect for the following:
  • Improper use of fuel nozzle
  • Fuel is not inserted correctly.
  • Inspect fuel shut-off valve.
No non-return valve is installed improperly: 
  • Reinstall non-return valve to proper position.

non-return valve does not operate properly: 
  • Replace non-return valve.
3 Verify test results.
  • If okay, return to diagnostic index to service any additional symptoms.
  • If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair or diagnosis.
    • If vehicle is repaired, troubleshooting completed.
    • If vehicle is not repaired or additional diagnostic information is not available, reprogram PCM if later calibration is available. Retest.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.