Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMAZDA1999626 ES, 2.5 D, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 95 (DISC BRAKE SYSTEM)OVERHAULREAR CALIPERDISASSEMBLY & REASSEMBLY
1999 Mazda 626 ES, 2.5 D, Standard
Disassembly & Reassembly
1999 Mazda 626 ES, 2.5 D, StandardSECTION Disassembly & Reassembly
WARNING: This page is about a different car, the 2004 Mazda 6 and 2003 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
- Disassemble in the order indicated in the illustration. See Fig 1.NOTE: When removing the piston, use the Caliper Piston wrench (49-FA18-602), to remove the piston. See Figure.
- Assemble in the reverse order of disassembly. Tighten all fasteners to specification. See TORQUE SPECIFICATIONS . Bleed air from system. See BLEEDING BRAKE SYSTEM .NOTE: When assembling the piston, use the caliper piston wrench to ensure that the piston is fully depressed into the caliper assembly.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.