Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMAZDA1999626 ES, 2.5 D, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 59 (ENGINE CONTROLS [SELF-DIAGNOSTICS 2.3L])DIAGNOSTIC TESTSDTC P0662: VARIABLE INTAKE-AIR SYSTEM CONTROL SOLENOID VALVE CIRCUIT - HIGH INPUTDIAGNOSTIC PROCEDURE
1999 Mazda 626 ES, 2.5 D, Standard
Diagnostic Procedure
1999 Mazda 626 ES, 2.5 D, StandardSECTION Diagnostic Procedure
WARNING: This page is about a different car, the 2003 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
- If FREEZE FRAME DATA has been recorded, go to next step. If FREEZE FRAME DATA has not been recorded, record FREEZE FRAME DATA. Go to next step.
- Verify Related Repair Information Availability - Check for related Service Bulletins and/or on-line repair information availability. If any related repair information is available, perform repair or diagnosis according to available repair information. If vehicle is not repaired, go to next step. If related repair information is not available, go to next step.
- Inspect VIS Control Solenoid Valve Connector For Poor Connection - Turn ignition off. Disconnect VIS control solenoid valve harness connector. Inspect for poor connection (such as damaged, pulled-out pins, corrosion). If malfunction is not present, go to next step. If malfunction is present, repair or replace suspected terminal. After repair, go to step 7.
- Inspect VIS Control Solenoid Valve Malfunction - Perform VIS Control Solenoid Valve Inspection. Refer to VARIABLE INTAKE-AIR SYSTEM - MAZDA6 (2.3L) under RELAYS & SOLENOIDS in SYSTEM & COMPONENT TESTING - MAZDA6, MIATA, MPV, PROTEGE & PROTEGE5 article. If VIS control solenoid valve is okay, go to next step. If VIS control solenoid valve is faulty, replace VIS control solenoid valve. After repair, go to step 7.
- Inspect PCM Connector For Poor Connection - Turn ignition off. Disconnect PCM harness connectors. Inspect for poor connection (such as damaged, pulled-out terminals, corrosion). If connections are okay, go to next step. If any malfunctions are present, repair or replace faulty terminal. After repair, go to step 7.
- Inspect VIS Control Solenoid Valve Control Circuit For Short To Power - Turn ignition on, engine off. Measure voltage in Green/Red wire between VIS control solenoid valve harness connector terminal "B" and PCM 30-pin harness connector terminal "4R". See Figure. If battery voltage is not present, go to next step. If battery voltage is present, repair short circuit to power in Green/Red wire between VIS control solenoid valve harness connector terminal "B" and PCM 30-pin harness connector terminal "4R". See ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS article in ELECTRICAL. After repair, go to next step.
- Verify Trouble Shooting Of DTC P0662 Is Completed - Make sure to reconnect all disconnected connectors. Clear DTC from PCM memory using WDS or equivalent. Start engine and increase engine speed to more than 4400 RPM a few times. If PENDING CODE of same DTC is not present, go to next step. If PENDING CODE of same DTC is present, replace PCM. For PCM removal and installation, see POWERTRAIN CONTROL MODULE under COMPUTERIZED ENGINE CONTROLS in REMOVAL & INSTALLATION article. After repair, go to next step.
- Verify After Repair Procedure - Using scan tool, perform After Repair Procedure. See AFTER REPAIR PROCEDURE . If any DTCs are present, go to appropriate DTC inspection. Refer to DIAGNOSTIC TROUBLE CODE DEFINITIONS . If no DTCs are present, trouble shooting is complete.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.