A/C Compressor Installation Note

1999 Mazda 626 ES, 2.5 D, StandardSECTION A/C Compressor Installation Note
WARNING: This page is about a different car, the 2005 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Due to the high moisture-absorption characteristics of the compressor oil, it may absorb moisture if left over a long period of time thereby negatively affecting A/C operation. Drain the compressor oil and refill within 10 min. of each other.
  1. Rotate new A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a clean measuring device. Use this refrigerant oil to refill new compressor. Do not allow refrigerant oil to become contaminated.
  2. Rotate old A/C compressor shaft six to eight revolutions while collecting refrigerant oil in a separate, clean measuring device.
  3. Compare those oil amounts. The amount of the oil drained from the new A/C compressor should be greater than the old one.
    Fig 1: Draining Oil From Compressor
    G03645017Courtesy of MAZDA MOTORS CORP.
  4. Pour the same amount oil of drained from the old A/C compressor back into the new A/C compressor.

A/C compressor oil typeΒ 

  • ZXL 100PGΒ 

A/C compressor oil sealed volume (approx. quantity)Β 

  • 150 ml {150 cc, 5.07 fl oz}Β 
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.