NONRETURN Valve Inspection

1999 Mazda 626 ES, 2.5 D, StandardSECTION NONRETURN Valve Inspection
WARNING: This page is about a different car, the 2005 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the nonreturn valve. (See FUEL TANK REMOVAL/INSTALLATIONΒ .)
  2. Verify that the nonreturn valve opens up to 90°  when it is pushed from the fuel-filler pipe side, and it returns to the normal position by the spring force.
    • If the nonreturn valve does not open up to 90°  or does not return to the normal position, replace the nonreturn valve.
      Fig 1: Identifying Nonreturn Valve Position
      G03643905Courtesy of MAZDA MOTORS CORP.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.