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HOMESERVICE MANUALSMAZDA1999626 ES, 2.5 D, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 293 (DRIVE SHAFT)HALFSHAFT JOINTASSEMBLY

1999 Mazda 626 ES, 2.5 D, Standard

HALFSHAFT Joint: Assembly

1999 Mazda 626 ES, 2.5 D, StandardSECTION Assembly

WARNING: This page is about a different car, the 2004 Mazda Tribute and 2003 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Lubricating Inboard And Outboard CV Joint With Joint Grease

Courtesy of MAZDA MOTORS CORP.

Lubricate the inboard and outboard CV joint with joint grease.

Fig 2: Installing Outboard Halfshaft Boot
Courtesy of MAZDA MOTORS CORP.
Install the outboard halfshaft boot.

Fig 3: Installing Snap Ring On Halfshaft
Courtesy of MAZDA MOTORS CORP.
Install the snap ring on the halfshaft.

Fig 4: Installing Halfshaft Shaft Bearing Retainer Circlip
Courtesy of MAZDA MOTORS CORP.
Install a new halfshaft shaft bearing retainer circlip.

Fig 5: Installing Inboard CV Joint
Courtesy of MAZDA MOTORS CORP.
Use a soft-face hammer to install the inboard CV joint by gently tapping it onto the halfshaft.

Fig 6: Removing Excess Grease On Mating Surfaces
Courtesy of MAZDA MOTORS CORP.
Remove any excess grease on the mating surfaces and slide the outboard halfshaft joint boot forward onto the outboard CV joint.

Fig 7: Removing Excess Air Trapped
Courtesy of MAZDA MOTORS CORP.
Remove any excess air trapped in the outboard halfshaft boot using a cloth covered screwdriver after adjusting the outboard halfshaft boot spacing.

Fig 8: Crimping Outboard Halfshaft Boot Clamps Using Special Tool
Courtesy of MAZDA MOTORS CORP.
Using the special tool, crimp two new outboard halfshaft boot clamps.

Fig 9: Positioning Inboard Halfshaft Boot
Courtesy of MAZDA MOTORS CORP.
Position the inboard halfshaft boot.

Fig 10: Installing Snap Ring
Courtesy of MAZDA MOTORS CORP.
Install the snap ring.

Fig 11: Installing Bearing Retainer Circlip
Courtesy of MAZDA MOTORS CORP.
Install the bearing retainer circlip.

Fig 12: Install Halfshaft On Inboard Joint
Courtesy of MAZDA MOTORS CORP.
Using a soft face hammer, install the halfshaft on the inboard joint.

Fig 13: Positioning Inboard Halfshaft Boot
Courtesy of MAZDA MOTORS CORP.
Position the inboard halfshaft boot.

Fig 14: Removing Excess Air Trapped In Halfshaft Boot Using Cloth Covered Screwdriver
Courtesy of MAZDA MOTORS CORP.
Remove any excess air trapped in the halfshaft boot using a cloth covered screwdriver after adjusting the halfshaft boot spacing.

Fig 15: Installing Inboard Joint Boot Clamps Using Special Tool
Courtesy of MAZDA MOTORS CORP.
Using the special tool, install two new inboard joint boot clamps.
Install the halfshaft. Refer to HALFSHAFT - REAR .