Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSMAZDA1993B2200 BASE, 2D PICKUP EXTRA CAB, AUTOMATICREPAIR AND DIAGNOSIS (SINGLE PAGE)ELECTRICALSTARTERSTARTER - DIRECT DRIVEBENCH TESTINGPINION GAP ADJUSTMENT
1993 Mazda B2200 Base, 2D Pickup Extra Cab, Automatic
Pinion Gap Adjustment
1993 Mazda B2200 Base, 2D Pickup Extra Cab, AutomaticSECTION Pinion Gap Adjustment
- Disconnect field wire from solenoid "M" terminal. See Figure. Connect positive battery lead to "S" terminal and negative battery lead to starter case. Starter pinion drive gear will extend outward and stop.
- Quickly measure pinion gap between end of pinion drive and circlip retainer. See Fig 1. DO NOT operate starter solenoid for more than 10 seconds. Pinion gap should be .02-.08" (0.5-2.0 mm).
- If pinion gap is not within specification, adjust by increasing or decreasing thickness of solenoid shims located between solenoid and drive housing.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.