Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSLINCOLN2006ZEPHYRREPAIR AND DIAGNOSIS (SINGLE PAGE)BODY & FRAMEWINDOWSGLASS, FRAMES AND MECHANISMSGENERAL PROCEDURESWINDOW GRID WIRE REPAIR
2006 Lincoln Zephyr
Window Grid Wire Repair
2006 Lincoln ZephyrSECTION Window Grid Wire Repair
MATERIAL
| Item | Specification |
|---|---|
| Lacquer Touch-Up Paint (match color to exterior grid wire) PM-19500-XXXXX or PMP-19500-XXXXX | ESR-M2P100-C |
| Polypropylene Film Fine Line Tape (commercially available) | - |
| Rear Window Defroster Repair PM-11 (US); CPM-11 (Canada) | - |
| Ultra-Clear Spray Glass Cleaner ZC-23 | ESR-M14P5-A |
NOTE:
The grid line material is not embedded into the glass but is baked to the glass surface and consequently can be scraped off. An undamaged grid line will have small ridges that project above the surface of the glass and can easily be felt when running a fingernail across them. Grid lines that have been "razor bladed" will feel smooth when a fingernail is dragged across the affected area. Inoperative lines may appear to the eye to be undamaged due to residue remaining on the glass and will require diagnosis with a voltmeter or 12V test lamp. For additional information, refer to DIAGNOSIS AND TESTING .
- Bring the vehicle up to a room temperature of at least 16°C (60°F) or above.
- Clean the entire grid line repair area with window cleaner and 0000 steel wool to remove all dirt, wax, grease, oil or other foreign material.
- Mark the location of the grid break on the exterior of the rear window glass.
- Using a polypropylene film fine line tape, mask the area directly above and below the grid break extending the tape 26 mm (1.02 in) beyond the concern area in both directions. The break area should be at the center of the mask.
CAUTION:
Do not use scrapers, sharp instruments or abrasive window cleaners on the interior surface of the rear window glass as this may cause damage to the grid lines.
NOTE:
If the brown layer is not broken or missing, apply only the silver grid repair compound to the break. If both the brown and silver layers of the grid are broken or missing, apply a coating of the lacquer touch up paint across the break in the grid line prior to applying the rear window defroster repair compound. Do not overlap the silver grid line with the paint. Several applications may be necessary to achieve a color match.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.