Fuel Tank: Installation

1. Install 7 new No. 2 fuel tank cushions to the fuel tank.
   Fig 1: Identifying No. 2 Fuel Tank Cushions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the fuel main tube support with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 2: Locating Fuel Main Tube Support With Bolt

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1. Install the fuel pump tube to the fuel main tube support.
   Fig 3: Installing Fuel Pump Tube

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1. Install the fuel tank vent hose.
   Fig 4: Installing Fuel Tank Vent Hose

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1. Install the 4 clip nuts.
   Fig 5: Locating Clip Nuts (For Se Grade)

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2. Install the 2 fuel tank bands with the 2 pins.
3. Set the fuel tank assembly onto the transmission jack.
   Fig 6: Installing Fuel Tank Bands With Pins

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4. Raise the transmission jack so that the fuel tank vent hose can be connected. (*1)
   NOTE: Slowly raise the jack to prevent the fuel tank assembly from dropping.
5. Connect the fuel tank inlet pipe with the fuel filter pipe clamp. (*2)
6. Tighten the 2 set bolts of the fuel tank bands. (*3)

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

   Fig 7: Locating Fuel Tank Bands Set Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the No. 1 fuel tube.
   1. Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.
      NOTE:

      • Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
      • After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.
        Fig 8: Connecting Fuel Tube

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Connect the fuel pump tube.
   1. Push the fuel tube connector into the pipe and push up the retainer so that the claws engage.
      NOTE:

      • Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
      • After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.
        Fig 9: Locating Fuel Pump Tube

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the fuel tank protector with the 4 bolts and 2 clips.

   Torque: Bolt 

   5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 10: Identifying Bolts And Clips (For Se Grade)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 rear stabilizer bar No. 1 brackets with the 4 bolts.

   Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf) 

   Fig 11: Locating Rear Stabilizer Bar No. 1 Brackets With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 3 parking brake cable assembly with the bolt and nut.

   Torque: Bolt 

   6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   Nut 

   8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   Fig 12: Identifying No. 3 Parking Brake Cable Assembly With Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 parking brake cable assembly with the bolt and nut.

   Torque: Bolt 

   6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   Nut 

   8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   Fig 13: Locating No. 2 Parking Brake Cable Assembly With Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front floor brace LH with the bolt and 2 nuts.

   Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

   Fig 14: Locating Front Floor Brace LH With Bolt And Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front floor brace RH with the bolt and 2 nuts.

   Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

HINT:

See INSTALLATION .

1. Perform initialization procedures (See INITIALIZATION )

   HINT:

   Some systems need initialization after reconnecting the cable to the negative battery terminal.