On-Vehicle Inspection

2004 Lexus IS 300 Base, AutomaticSECTION On-Vehicle Inspection
NOTE: "Cold" and "Hot" in these sentences express the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).
  1. INSPECT IGNITER AND SPARK TEST 

    Check that the spark occurs.

    1. Remove the ignition coil (See REMOVAL  ).
    2. Using a 16 mm plug wrench, remove the spark plug.
    3. Install the spark plug to the ignition coil, and connect the ignition coil connector.
    4. Ground the spark plug.
    5. Check if spark occurs while engine is being cranked.
      NOTE: To prevent excess fuel being injected from the injectors during this test, do not crank the engine for more 5 - 10 seconds at a time.

      If the spark does not occur, do the test as follows:

      Fig 1: Spark Test Flow Chart
      G00892694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a 16 mm plug wrench, reinstall the spark plug.
      1. Torque: 18 N.m (180 kgf.cm, 13 ft.lbf) 
    7. Reinstall the ignition coil (See INSTALLATION  ).
  2. INSPECT HIGH-TENSION CORDS 
    1. Remove the No.3 timing belt cover.
    2. Remove the throttle body gasket (See REMOVAL  ).
    3. Disconnect the high-tension cord set from the spark plugs.
      Fig 2: Disconnecting High-Tension Cord
      G00892695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Disconnect the high-tension cords at the rubber boot.

      DO NOT pull on the cords.

      NOTE: Pulling on or bending the cords may damage the conductor inside.
    4. Disconnect the high-tension cord set from the ignition coils.
      1. Using a screwdriver, lift up the lock claw and disconnect the holder from the ignition coils.
        Fig 3: Lifting Lock Claw And Disconnecting Holder
        G00892696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Disconnect the high-tension cord at the grommet.

        DO NOT pull on the cord.

      NOTE:
      • Pulling on or bending the cords may damage the conductor inside.
      • Do not wipe any of the oil from the grommet after the high-tension cord is disconnected.
    5. Using an ohmmeter, measure the resistance.
      1. Maximum resistance: 25 kΩ per cord 

      If the resistance is greater than the maximum, check the terminals. If necessary, replace the high-tension cord.

      Fig 4: Measuring Resistance Using Ohmmeter
      G00892697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Reconnect the high-tension cord set to the ignition coils.
      1. Assemble the holder and grommet.
      2. Align the spline of the ignition coil with the spline of the holder, and push in the cord.
        Fig 5: Aligning Spline And Pushing In Cord
        G00892698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.