Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Section 446 (Defogger System): Inspection
- INSPECT DEFOGGER TIMER OPERATION
- Connect the positive (+) lead from the voltmeter to terminal of body ECU No. 1 connector and negative (-) lead to body ground.
- When the switch is OFF, the voltage should be approx. 12V.
- Turn the defogger switch ON and check that the indicator lights up and that the voltage is less than 1 V.
- After 15 minutes, check that the switch is OFF and the voltage is approx. 12 V.
If operation is not as specified, replace the switch.
- Connector disconnected: INSPECT DEFOGGER SWITCH (in A/C control assembly) CIRCUIT
Disconnect the connector from the A/C control assembly and inspect the connector on wire harness side, as shown in TESTER CONNECTION SPECIFIED CONDITION TABLE .
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DEFOGGER SWITCH (IN A/C CONTROL ASSEMBLY) CIRCUITTester connection Condition Specified condition B10 - Ground Constant Continuity A1 - Ground Constant Battery voltage A2 - Ground Ignition switch LOCK No voltage A2 - Ground Ignition switch ACC or ON Battery voltage If the circuit is not as specified, replace the switch.
- INSPECT DEFOGGER RELAY CONTINUITY DEFOGGER RELAY CONTINUITY
Condition Tester connection Specified condition Constant 1 - 2 Continuity Apply B+ between terminals 1 and 2. 3 - 5 Continuity If continuity is not as specified, replace the relay.
- INSPECT DEFOGGER RELAY CIRCUIT (See REAR DEFOGGER RELAY CIRCUIT and INSPECTION )
- INSPECT MIRROR DEFOGGER RELAY CONTINUITY MIRROR DEFOGGER RELAY CONTINUITY
Condition Tester connection Specified condition Constant 1 - 2 Continuity Apply B+ between terminals 1 and 2. 3 - 5 Continuity If continuity is not as specified, replace the relay.
- INSPECT MIRROR DEFOGGER RELAY CIRCUIT (See INSPECTION )
- INSPECT DEFOGGER WIRE NOTE:
- When cleaning the glass, use a soft, dry cloth, and wipe the glass in the direction of the wire. Take care not to damage the wires.
- Do not use detergents or glass cleaners with abrasive ingredients.
- When measuring voltage, wrap a piece of tin foil around the tip of the negative probe and press the foil against the wire with your finger, as shown in Fig 6.
- Turn the ignition switch ON.
- Turn the defogger switch ON.
- Inspect the voltage at the center of each heat wire, as shown in Fig 7.DEFOGGER WIRE
Voltage Criteria Approx. 5 V Okay (No break in wire) Approx. 10 V or 0 V Broken wire Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
HINT:
If there is approximately 10 V, the wire is broken between the center of the wire and the positive (+) end. If there is no voltage, the wire is broken between the center of the wire and ground.
- Place the voltmeter positive (+) lead against the defogger wire on the battery side.
- Place the voltmeter negative (-) lead with the foil strip against the wire on the ground side.
- Slide the positive (+) lead from battery to ground side.
- The point where the voltmeter deflects from several V to zero V is the place where the defogger wire is broken.
HINT:
If the heat wire is not broken, the voltmeter indicates 0 V at the positive (+) end of the heat wire but gradually increases to about 12 V as the meter probe moves to the other end.
- IF NECESSARY, REPAIR DEFOGGER WIRE
- Clean the broken wire tips with grease, wax and silicone remover.
- Place the masking tape along both sides of the wire for repair.
- Thoroughly mix the repair agent (Dupont paste No. 4817).
- Using a fine tip brush, apply a small amount of the agent to the wire.
- After a few minutes, remove the masking tape.
- Do not repair the defogger wire for at least 24 hours.
- w/ Mirror heater (w/o Driving position memory): INSPECT MIRROR DEFOGGER OPERATION
- Connect the positive (+) lead from the battery to terminal and the negative (-) lead to terminal 8.
- Check that the mirror becomes warm.
HINT:
It will take a short time for the mirror to become warm.
- w/ Mirror heater (w/ Driving position memory): INSPECT MIRROR DEFOGGER OPERATION
- Connect the positive (+) lead from the battery to terminal and the negative (-) lead to terminal 13.
- Check that the mirror becomes warm.
HINT:
It will take a short time for the mirror to become warm.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Disclosure: Verified tool recommendations may earn an affiliate commission at no cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
Rather have a pro handle this?
A certified mobile mechanic comes to your home or office. They bring the tools, you stay comfortable. No tow truck, no waiting room, no surprises.
No obligation. See pricing before you book.
